The clogged ejector should be cleaned properly or replaced, depending on the extent of the damage. Your coolant system should be bled of any air bubbles at this point. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. Be sure to keep all the filters clean and replace them as necessary. When you hit the throttle, the primary clutch closes and starts pulling the belt. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. When this happens check all the wires and ensure they are all connected tightly. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. Need to replace the engine oil and tie harnesses back to the frame. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. This relieves the tension on the gearbox and allows you to shift gears. Sometimes, nothing will happen when you try to shift to 4WD. Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. Save my name, email, and website in this browser for the next time I comment. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. Inspect the ball-ends for wear. My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! I ll run it on the trails next weekend.. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Engine Compression. Its been close to great for me. WE ARE SORRY FOR THE INCONVENIENCE. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. But even without creep, the problem may be with one of these components. Happy hustling! Copyright 2022 SC Autosports, LLC. Email this Business. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. The engine sometimes overheats without any known cause. If you have a damaged ejector, replace it. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. The gasoline pump or the carburetor are the two most prevalent causes. Presumably manual transmission. Remove the motor. How to Start an ATV in 5 Simple Steps (Illustrated Guide), Demystifying the ATV ECU/ECM: What You Need to Know, Best Practices and Tips for Proper ATV Battery Storage. If the problem persists, the transmission system might be faulty. factory workshop service and repair manuals for your ATV. You can alleviate them by cleaning the throttle body and parts following the steps below. Most of the time, theres a simple remedy that you can do to get back out riding. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? Welcome to Off-Road Care. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. When purchasing any kind of vehicle, you want to know it has a good warranty, it can be a major selling point. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. Do you want to learn more about these problems to determine if the UTV is worth it? 2680 Kettner Blvd, San Diego, CA 92101, USA. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. I pulled the plug and its brown as it should be. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. Visually inspect and repair if you see any signs of damage. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. These issues are discussed below. Based on the bubbles and continuous loss of water I fear its a gasket. 2. Another common issue reported among Massimo owners is a high-pitch squealing or screeching noise when applying the brakes. Inspect the battery connection for loose cables. By This post covers some of the most common causes if your ATV doesnt go into gear. This may assist you in narrowing down the problem. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. Companies can, of course, distribute as many accessories as they wish. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. Massimo has a warranty on its products, but it is incredibly lacking. This site is owned and operated by Yard Floor. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. I love to attend race events and car shows throughout the country. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. Im William Guzenski, ASE certified master automobile technician & automotive expert. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. The light came on again today. How To Fix Massimo UTV Transmission Problems. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? Powered by Invision Community. Massimo 500 will only crank when I jump solenoid with screwdriver cranks right up and runs great. They didnt make their debut until 2014 at the AIM Expo in Orlando. This problem is more common in Massimo 400 and 500 UTV. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. does anyone have the correct part # for the oil filter. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. If it does, your fuel pump should be in good shape. This final time, also change the oil filter. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! No smoke and no water coming out exhaust. The stopping time for the Massimo braking system is prolonged. Youll know about these common issues and what you can do to be prepared for them. Your user manual will provide the correct setting for your bike. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Aside from overheating, the ejector is also a common source of engine problems. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Test your batterys voltage to ensure it is at 12 volts. If the pressure is weak, you may have bad seals and need to open the engine. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. Brake Troubles 5. This has been shown to decrease the engine lifespan. If the gearbox makes a noise, the gears should be replaced. This problem results in a breakdown after using the UTV for a few years. Massimo UTV braking issues can put your life at risk and those around you while driving. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. The fuel ejector is another source of Massimo UTV engine problems. This however depends on your budget and the type of Massimo UTV. 471cc fuel injected 4-stroke engine Thanks for the info.. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Display as a link instead, 2000 Suzuki Quadmaster 500. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. The biggest safety component of a vehicle is the braking system. All Rights Reserved 2020 - 2023 by ClaspAuto.com. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. When the brake pedal is pressed down, the utv may not respond promptly. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. Flush all the old fluid out and add new according to spec. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. The air will usually make its way to the water pump, and your water pump wont pump air. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. Another issue can happen when the brakes lock up. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. Is there some type of adjustment that I need to make? Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. It is supposed to spin freely in one direction and be locked in the other direction. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Runs for 15 mins, stops - Oil in air filter. Whatever jeopardizes your brakes puts your life and those of others at great risk. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. Others say they have experienced complications with the engine and performance issues. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Make sure to open it back and forth while cleaning to ensure you remove all buildup. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Hisun starter was a ton of money. Replace it if you find it worn out. That would be absolutely awful. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. Is water circulating? When youre purchasing a brand new vehicle, you expect a decent warranty. I will attempt another start just in case I have inadvertently fixed it. Ensure to use only quality gear oil. Other times, there are more serious difficulties that prevent your engine from starting. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Posted Over 1 Month. The mechanism for engaging or disengaging the diff may be broken. how can there be none, the parts catalog shows a thermostat with part number..just no location .. Why You Shouldnt. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. The exhaust smells like raw gas for a little while. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. Dying young is easy. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . If you own a Hisun 500 UTV, there are a few common issues to be aware of. Inspect the air filter for blockage or damage. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. When driving under heavy rainfall, youre likely to see water leaking through the hinge. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. If the bike does not move, you likely have an issue inside the gearbox. They appear to be of high quality and perform admirably. It will have a plug attached and be covered by a rubber housing. Sometimes, youll only shift gears after turning the engine off. Next, I broke the pull coil trying to overcome the starter issue. Since day one the Massimo transmission grinds when switching gears. 1. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. Turn the key to the on position and see if the throttle blade opens slightly. Powered by Invision Community. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. Anyone have anything positive or negative to share ? This issue should not worry you when driving in rough terrains. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. This is for all of you Massimo UTV, SxS (Side by Side) owners. This thing only has less than 400 miles on it . Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . Its starts and runs fine. Shootouts. A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. You may just need to be a little more resourceful as a Massimo owner when these problems arise. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. I pulled the plug and its brown as it should be. . Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 Gear system of Massimo UTV cranks but wont start due to a damaged,. Its a very limited warranty or replaced, depending on the trails next weekend opens slightly have correct... To tell if the pressure is weak, you might be faulty times if your ATV runs for mins..., also change the oil filter them as necessary carries a variety of Massimo UTV owners experience a 4-wheel issue. And internal stresses change the oil filter, Inc. or its affiliates opens slightly may assist you in down... Views 3 years ago this shifting problem happens when i shift my side side... 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